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How It Works

Dimension Ortho uses 3D printing technology to provide custom casts with the freedom, flexibility, and support a patient needs and a streamlined treatment experience for medical professionals. Learn how we produce our 3D casts, and feel free to contact our team with any questions.

Backed by Science

Dimension Ortho offers a 3D cast made of 100% FDA-approved materials that have been biomechanically tested at one of the nation’s leading research facilities. Our cast has received Class 1 Registration from the FDA for food-grade material and biocompatible fabrication.

We have patented IP for our 3D cast and own patents for 3D casts anywhere on the body. Our 3D cast has also been highlighted in over 10 peer-reviewed scientific publications.

3D Scanning ​

Dimension Ortho offers a comprehensive range of scanning solutions to cater to diverse patient needs. Our first solution employs a mechanical stationary scanner, equipped with secure arm holders that boost stability especially useful for situations when patients may be struggling with tremors. This scanner captures detailed 3D scans of patients within minutes, ensuring accuracy and efficiency.

In addition to our stationary scanning system, we proudly introduce our latest innovation: the DO patented handheld scanner, powered by cutting-edge AI technology. This compact and scalable device sets a new standard for precision in the market. Despite its unparalleled accuracy, the scanning process itself is remarkably swift, taking only a matter of seconds to complete. With these advanced scanning solutions, Dimension Ortho continues to revolutionize orthopaedic care, providing practitioners with the tools they need to deliver superior patient outcomes.

patient receiving a hand scan

Design

Utilizing DO’s custom AI-powered software, we can design casts within a matter of minutes and often initiating prints on the same day. Our designs undergo meticulous testing and approval by our team of clinicians and engineers, ensuring that the quality of casts remains impeccable.
3D model of a Dimension Ortho cast

3D Printing

Our production process is not only efficient but also seamless, often allowing us to print on the same day either offsite or onsite. At DO, we have developed and patented a printing and post processing method, that has been rigorously tested for consistency and accuracy. With each cast we print, we prioritize perfection, ensuring they come out a great fit, clean, and most importantly, safe for patients.
3D printed waterproof casts in red, blue, and black

Delivery and Application

Once production and post-processing of each cast, splint, or brace is complete, we deliver it directly to the clinic, where a cast tech, therapist, or other trained clinician applies the device to the patient. The process takes only a few minutes and requires minimal effort. Removing the cast is even simpler, and the best part? No cast saw is required!

At DO, we go the extra mile to ensure that all offices using our products are updated with the latest technologies. We also actively seek feedback from both patients and clinicians to continually enhance our products, thereby improving the quality of care and the life for all involved.

A Superior Patient Experience

Our patient centric casts are designed specially by physicians. This team has personally worn and tested our products to ensure they provide comfort and superb protection. At DO, our team always prioritizes the patient above all else and aims to address any issues faced with traditional casting methods, such as the need for recasting due to water exposure. With our waterproof products—from liners to down to the straps—patients can freely engage in activities like swimming, showering, and washing their hands without worry. Our casts are lightweight, breathable, and, most importantly, safe. Removal of the cast is also just as simple and takes seconds. There is no longer a need for a cast saw, preventing any complications that can occur.
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An adult woman with a 3D printed cast on talking on the phone while using her computer and a child with a 3D printed cast on their wrist playing on the beach

Learn More About Our 3D Printed Casts

Our one-of-a-kind 3D cast design gives patients the healing process they need to recover both physically and mentally from their injuries. For more information about our 3D cast, please reach out to us today.

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Noor Shoaib

Operations Manager

Noor is Operations Manager at Dimension Ortho. With previous experience at Rothman Orthopedics and a UX design certification, she brings a unique skill set that enriches DO’s marketing, operations, product development and more. Her dedication to excellence and innovative thinking drives the company forward, ensuring top-notch patient care and product quality.

Ashkan Sedigh

VP of R&D

Ashkan Sedigh is a distinguished PhD candidate specializing in Computational Biomechanics, currently making significant strides in the orthopedic field. His expertise has been pivotal in managing and leading as VP of R&D in multiple international technical projects, and as DO’s VP of R&D. At Dimension Ortho, Ashkan continues to apply his deep knowledge and unique insights to develop cutting-edge solutions that redefine patient treatment and care in orthopedics.

Gino Bradica, PhD

Chief Technology Officer

Dr. Bradica has a diverse background with over 25 years of industry experience spanning innovation, venturing, strategic marketing, new business development, and R&D roles. He has led partnerships, development, and launches of orthopedic, plastic reconstructive, cardiovascular, and digitally enabled medical devices. He was also a pediatric clinician for 5 years, developing orthotic and prosthetic devices. Dr. Bradica’s work is widely published, with over 18 US patents and numerous patent applications. As our CTO, he brings a pivotal and versatile skill set that serves as the cornerstone for enhancing DO’s products to new levels of excellence and innovation.

Dr. Amir Kachooei

CSO

Dr. Kachooei, an Orthopaedic Hand and Elbow surgeon at Rothman Orthopaedics in Orlando since 2022, completed fellowships in Hand and Upper Extremity as well as Foot and Ankle at Rothman Institute, Thomas Jefferson University. With extensive national and international collaborations, he even earned his Ph.D. at the University of Amsterdam. Dr. Kachooei has authored numerous publications and holds editorial roles in prestigious journals. His expertise strengthens Dimension Ortho, where he leads operations in the Orlando office.

Dr. Alexander R. Vaccaro

Board Member

With over 36 years of orthopedic experience, Dr. Vaccaro brings extensive expertise to his role as the Board Member of Dimension Ortho. He holds various prestigious positions as the President of Rothman Orthopaedics, Chairman and Professor at the Department of Orthopaedics, Thomas Jefferson University Hospital, and more. Recognized for his contributions, he has also received the Leon Wiltse award from NASS. Dr. Vaccaro’s leadership and achievements extends to various organizations, reflecting his dedication to advancing orthopedic medicine. With so much experience, he is essential to ensuring that DO’s products meet every standard of excellence.

Dr. Michael Rivlin

President/Co-founder

Dr. Rivlin stands as the President and the founder of Dimension Ortho. Currently serving as a board-certified orthopedic hand and wrist surgeon at Rothman Institute and an associate professor at Sidney Kimmel College of Medicine, Dr. Rivlin also has extensive experience in medical device design and development. His extensive expertise strengthens Dimension Ortho, ensuring our products and services maintain the highest standards of quality and innovation. Dr. Rivlin’s dedication to advancing orthopedic care with cutting-edge technology highlights our commitment to excellence and patient satisfaction.

Dr. Pedro Beredjiklian

Co-founder/Chairman/HSS

Dr. Beredjiklian brings over 20 years of expertise as a Professor of Orthopaedic Surgery at the Sidney Kimmel Medical College of Thomas Jefferson University, the Vice President of Clinical Affairs at Rothman, and the Chief of Hand Surgery at Rothman Institute. Most importantly, he is also one of the key founders of Dimension Ortho. Dr. Beredjiklian brings a combination of expertise, experience, and patient-centered care to the forefront of Dimension Ortho’s commitment to excellence, ensuring that our casts, braces, and splints meet the highest standards.

Steve Stubitz

CEO

Mr. Stubitz has decades of experience in digital health, e-commerce, I/T enabled services focused on healthcare, and medical devices and has served as a CEO for several businesses helping them bring their vision to light. He is truly passionate about digital health, physician practice, ASC management and early-stage medical devices. As the CEO of Dimension Ortho, He brings a wealth of experience, passion, and leadership to our company, pushing us towards growth and success in the dynamic landscape of digital health and medical innovation.